How Amtech Improved a Custom Metal Clip with Precision Fourslide Stamping

At Advanced Metal Technology, Inc. (Amtech), we specialize in solving complex manufacturing challenges with precision metal stamping solutions. In this case study, we helped a customer redesign and strengthen a custom metal clip used in harsh operating environments—without increasing costs.

The Challenge: Strengthening a Custom Metal Clip

A customer approached us with a persistent problem: their custom clip, a critical component of their product, was deforming under adverse conditions. The original design wasn’t holding up to the mechanical stress, causing performance failures.

The key challenges included:

• Inadequate durability in demanding environments

• Preventing deformation without raising production costs

• Maintaining compatibility with existing assemblies

Hand holding deformed metal bracket clip

Metal bracket clip with single hole in center place on black mat.

Our Solution: Optimizing Clip Design for Strength and Cost

Understanding Client Requirements

We began with an in-depth consultation to understand:

• Application environment and stress factors

• Required part tolerances and dimensions

• Existing clip design weaknesses

Throughout the project, clear communication ensured that our team and the client remained aligned on goals and progress.

Design Engineering & CAD Modeling

Using advanced CAD software, our engineering team redesigned the clip geometry to improve strength without adding unnecessary material or complexity. We focused on:

• Optimizing material selection for durability

• Adjusting part geometry to distribute stress effectively

• Ensuring the design was suitable for fourslide stamping for efficient, cost-effective production

  
  

Rapid Prototyping for Real-World Validation

We quickly delivered production-grade prototypes for client evaluation. These sample clips:

• Matched final production materials and forming processes

• Allowed the client to conduct real-world testing

• Provided rapid feedback and validation before mass production

CAD Layout of New Metal Clip

Rapid Prototyping for Real-World Validation

We quickly delivered production-grade prototypes for client evaluation. These sample clips:

• Matched final production materials and forming processes

• Allowed the client to conduct real-world testing

• Provided rapid feedback and validation before mass production

Results: Durable Metal Clip Ready for Production

The redesigned custom metal clip:

• Withstood demanding conditions without deformation

• Met and exceeded strength and durability goals

• Stayed within the customer’s existing budget

• Eliminated the risk of performance failures

Thanks to our fourslide stamping expertise and collaborative engineering process, the client now has a reliable, production-ready component that enhances their product quality.

Enhanced Custom Metal Clip

Why Choose Amtech for Custom Metal Clips and Brackets?

At Amtech, we manufacture:

• Custom metal clips

• Spring clips

• Metal brackets

• Battery contacts

• And other precision components using fourslide and multi-slide stamping

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Our in-house team combines ISO 9001-certified quality management, U.S.-based manufacturing, and collaborative design support to help clients solve problems and optimize production.

Partner with Amtech for Your Custom Metal Stamping Needs

Need stronger custom metal clips, spring clips, or metal brackets? Let Amtech help solve your next design or production challenge. From prototype to mass production, we deliver precision, reliability, and value.

👉 Contact us today to discuss your project. for you in developing bespoke parts that not only meet but exceed your expectations.